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This article is part of our series: Continuous Improvement at Eagle Precision The wax room is at the heart (and start) of our investment castings. By injecting the wax room with fresh ideas, we’ve been able to greatly improve our pouring efficiency, leading to higher production yields, less downtime, reduced remelting rates, and faster delivery […]
Collaboration Between Casting and Machining to Re-Engineer a Lost Component of a Vietnam-Era Patrol Boat Muskegon-based manufacturers Eagle CNC and Eagle Alloy put their capabilities to the test when they set out to replicate a key component of a Vietnam-era patrol boat as a steel casting. For the team behind the casting, this project is about […]
Dave Fazakerley, Eagle Alloy President and Chief Operating Officer, has played a central role in shaping the company since its early days. Over the course of his career, he has helped guide Eagle Alloy’s growth, build its operations, and foster a culture of quality and innovation—contributions that have helped the company become a recognized leader […]
Automation in investment casting is often seen as the domain of large-scale foundries, with a common perception that it requires major capital investment, significant floor space, and rigid shop-floor layouts. But what if there were a way to bring the benefits of robotic automation to foundries of any size?
The Eagle Group realized early on the value of 3D scanning for manufacturing. Eagle CNC, Eagle Precision and Eagle Alloy all utilize 3D scanning systems that optimize our capabilities not just for inspection, but also for reverse engineering and prototyping. For us, scanning is an integral part of the casting process. That’s why Eagle Alloy […]
How Eagle CNC’s internship program benefits students, the company and the industry as a whole A version of this article was originally published in the research journal Modern Casting in its December 2024 issue. In the hands-on world of manufacturing, textbooks alone can’t provide the full picture—real-world experience is essential for developing expertise and encouraging innovation. […]
After a casting solidifies in the mold, the part undergoes a number of post processes to prepare it for delivery. One of the most commonly used post processes is blasting, an intensive cleaning process that removes debris and excess material from castings. At the Eagle Group, blasting plays a pivotal role in prepping casting surfaces […]
Continuous improvement is an ongoing effort to make incremental changes in a company’s processes that improve efficiency and quality. While the concept is fairly simple, many businesses find it challenging to sustain continuous improvement over the long term. Continuous improvement is one facet of Lean Manufacturing, which is a set of tools used to maximize […]
Past civilizations had very practical reasons for caring about metal properties. They had to ask questions like “Can I break my enemy’s sword before he breaks mine?” or “How thick does my armor need to be to provide any protection at all?” They might not have known it, but these soldiers and gladiators were primarily […]
The latest resource from the Eagle Group is an updated and expanded edition of our Buyer’s Guide to Purchasing Raw and Machined Cast Products, one
When time and flexibility are top priorities, rapid prototyping for castings offers manufacturers a fast-track route to producing complex cast parts in small quantities. At